What reasons will affect the yield of aluminum extrusion products?

What reasons will affect the yield rate of aluminum extrusion? The level of mold design, production and repair, tooling equipment and process technology control, workshop management and employee operation are important factors in improving the yield rate. What needs to be added is that the machine team leader’s true recording of the original parameters of the mold during the production process has a non-negligible auxiliary role in improving the yield rate. Scientifically and rationally formulating an incentive system for production capacity and yield rate is a powerful guarantee for “improving the yield rate”.

1. The full enthusiasm of employees is an important factor in improving and stabilizing the yield rate. Any product is made by people, and people are a crucial factor. As the saying goes, “The workshop is like a battlefield.” If employees can be energetic, work in an orderly manner, and be busy but not chaotic, I believe the yield rate will be improved.
2. Reasonable planning and organization of production by the team is an important factor in improving the yield rate. An excellent extrusion squad leader with strong organizational skills can not only complete the production plan and ensure that orders are delivered on time, but also improve the yield rate.
3. In the extrusion process, the aluminum alloy casting rods that meet the production schedule are selected to avoid the generation of batch waste, which is a prerequisite for improving the yield.
4. A team with strong business skills can choose the wall thickness of the mold that meets the production schedule. Being familiar with the use of the mold is the key to improving the yield rate. If the wall thickness of the selected mold does not meet the production scheduling requirements and you are not familiar with the use of the mold, it will inevitably lead to frequent mold removal and the yield will naturally be affected.
5. Standardized process operations are a strong guarantee for improving the yield rate. It is necessary to strictly implement “no production if the three temperatures do not meet the standards”, do not move the center of the mold, and ensure appropriate startup speed. The cutting rod should not be too long to ensure that the process waste meets the specification requirements.
6. Machine personnel must have a strong sense of quality and good comprehensive skills, strengthen self-inspection of each process, prevent the generation of batches of unqualified waste, and ensure that “unqualified products will not be produced, and unqualified products will not flow into the next process” and standardize operations. Handle it with care to avoid any scratches or scratches on the product.
7. The length of the saw material must be accurate. To ensure accurate sizing, pay attention to the sizing baffle not to move and the material head to be in place every time you saw.
8. Reasonable framing can avoid crushing and is an effective way to improve the yield rate: According to the different shapes and wall thicknesses of the products, adopt a framing method of layering and increasing the number of spacers on each layer to avoid product crushing.